With the development of poultry farming, many farms now use track-type manure removal system to improve hygiene. This system reduces the moisture content of chicken manure and harmful gases inside the poultry house. It also enhances biosecurity levels. In this article, we will explain how to install and address common issues with track-type manure removal systems.
Track-type Manure Removal System Installation Steps
Installing a track-type manure removal system is critical to maintaining a clean and safe poultry environment. Proper installation will improve manure processing and reduce harmful gas concentrations in the house.
1 Installation of the Manure Removal Track
Install the manure removal track 10 to 15 cm above the ground in the lowest chicken cage layer. The manure will fall onto the track and move. Airflow or the wind pipe in the cage will reduce the moisture in the manure, lowering its water content. Make sure the track is installed flat and smooth.
2 Installation of the Pressure Relief Valve
Install a pressure relief valve on each manure track layer to maintain steady water flow. The valve should be placed at the inlet or water connection point. Ensure water pressure is within the normal range.3 Check the System for Proper Operation
After installation, turn on the water and power to check for leaks and correct functioning. Adjust the system if necessary.
Common Problems and Solutions about Manure Removal System
Some common issues with track-type manure removal systems include the following:
1. Problem: Manure Track Fails to Move
Causes:
- Excessive manure accumulation.
- Roller and drive roller not aligned or loose.
- Foreign objects blocking the track.
Solution:
- Run the system regularly to clean manure and adjust tension.
- Tighten the roller bolts to ensure proper tension.
- Remove any foreign objects blocking the track.
2. Problem: The Manure Track Runs Off Track
Causes:
- Covering rollers and drive rollers are not parallel.
- The track ends are uneven.
- The cage frame is misaligned.
Solution:
- Adjust roller bolts to make the rollers parallel.
- Realign and weld the joints if necessary.
- Ensure the cage frame is level and aligned.
3. Problem: Manure on the Track is Too Thin
Causes:
- Leaking water dispensers.
- Poor sealing at water connections.
- Diarrhea in chickens.
Solution:
- Replace leaking water dispensers.
- Seal water connection points with sealant.
- Treat chickens for diarrhea with medication.
Manure Removal System Equipment Maintenance and Usage Tips
Proper use and maintenance are essential for the long-term operation of track-type manure removal systems. Here are some important maintenance tips:
1. Regular Inspections and Maintenance
- Regularly check the manure track for wear and tear.
- Adjust tension to ensure the track is neither too loose nor too tight.
- Clean the rollers and other parts to maintain smooth operation.
2. Operator Training
Operators should be trained to use and maintain the system properly. Before starting, they should read the manual and follow the instructions.
3. Ensure Equipment Stability
Ensure the main frame is level and the diagonals are aligned during installation. This will ensure the stable operation of the system.
Improving Poultry Farming Efficiency and Biosecurity
Track-type manure removal systems can improve the poultry house environment by reducing manure moisture content and harmful gas levels. Proper installation and regular maintenance will improve hygiene levels and increase farming efficiency. Address any problems promptly to ensure smooth operation and safeguard the success of the farming operation.
